1 - Balance and Torque
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SOFIA

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Table of Contents
Background             
Astronomy
Mount
Infrared
Balancing
Experiments
1 Balance and Torque
2 Center of Mass
3 Moment of Inertia
4 Handy Board
5 Auto / Manual
6 Light Sense
7 Track Control
Interactive-C Code
   

 

Building a Balance System and Measuring Torque

Introduction:

We will build a beam composed of a meter-stick, platforms, pivot and fans as a two dimensional model or analog of the SOFIA balanced telescope. The model will be used in the classroom to define torque and to measure the torque which can be created by a spinning fan for this experiment, but it will also provide the basic system for all the experiments related to the physics and engineering of the SOFIA telescope. The actual telescope has wind forces on it from the open cavity as the aircraft is flying, and they create a torque on it which must be counteracted by a special electromagnetic torque motor, but the torque involved is orders of magnitude larger than what we can create with a fan on the end of a 50 cm arm. In the classroom we are relying on our ability to minimize the force of external wind to allow controlling the beam with only the weak forces of the small fans used to cool electronics such as your desktop computers.
The primary reason we balance the beam (and the telescope) is to minimize the force of gravity of it and thus allow moving it with small torque. The same engineering technique is used to minimize the forces needed when massive structures must be moved in controlled ways, such as a lift bridge. However, in the case of the telescope, balancing also allows precision control, without the need to react to the dynamic linear forces associated with a flying aircraft.
Once the beam is built we will use it to weigh objects and measure the torque associated with a mass, using the definition of torque and a known mass. Then we will measure the torque of the fans by counteracting it using the same known masses and measured distances.

Objectives:

1. To build a balancing system for experiments.
2. To develop an understanding of torque.
3. To measure the torque created by the fans on the beam system.

Procedure to build the beam:

1. Component list:
One rigid meter-stick
One balance stand and pivot bracket for a meter-stick
Two 5-inch electronics cooling fans (called ‘muffin’ fans), brushless,
12 volts D.C., approximately 0.6 amperes.
About six plastic tie-raps (to mount fans to the meter-stick)
Two pieces of 1/8 inch (3-4 mm) fiber board, about 3 x 7 inches (7.5 x 17.8 cm)
Four pieces of molding stock, 1/2 or 5/8 inch square x 7 inches long
One box of paper clips
Assorted fishing weights: (four each of 1, 2, & 4 oz., plus a bag of 1/8 oz.)
Masking tape & Latex glue
One centimeter ruler
Approximately 4 feet of 22 guage insulated solid wire.
Handy Board and desktop PC or Mac

2. Construction:
- Assemble meter-stick with pivot and balance stand; verify that with the pivot located at the 50 cm point the stick balances itself.
- Add muffin fans to each end of the stick using plastic tie raps so that they are centered with the stick oriented to provide minimal air blockage and both fans facing down to push air perpendicular to the stick. Before adding the second fan balance one fan against a few hanging weights from a hook made out of paper clips. Record in a lab book how much weight was required and at what distance from the pivot. Add the second fan and adjust one of the fans until the meter-stick and fans balances at 50 cm. The following diagram shows the stick and fans looking down from the top:

- Make two platforms from the fiberboard and molding stock pieces with the slot between molding pieces just wide enough to fit the meter-stick. Glue the pieces together. One platform is shown upside-down for clarity:

- Assemble the platforms on top of the meter-stick near the fans, but not blocking the air flow; be sure the platforms can side on the stick for balance adjustments.

Procedure to experiment with torque

1. Torque is defined as rotational force at a distance or force times distance. In metric units it would be Newton-meters = 100 Newton-cm or N-cm. Since our fishing weights are in English force units, lets convert:

4 oz. = 1/4 lb, 1 lb = 4.45 N,
thus 4 oz. = 1.11 N
1 oz. ~= 0.28 N

To demonstrate the balance of torque notice that you can hang 0.28 N at 20 cm on each side of the pivot and the beam will balance. Now put 0.56 N at 10 cm on one side and 0.28 N at 20 cm on the other. The beam still balances, showing that 0.56 N-cm of torque or any other quantity of torque can be provided many ways.

2. We can also use torque to measure an unknown weight. Take one platform off the beam and adjust the distance of 0.28 N until the beam is balanced. Record the distance to the weight (dw) and the distance to the center of the platform (dp). Since we know the torques are equal when the beam is balanced:

0.28 x dw = platform_weight x dp,
thus platform_weight = 0.28 x dw/dp

Likewise we can calculate the weight of a fan from the previosly recorded balancing weight (W1) and distance (dw1):

Fan_weight = W1 x dw1/df,
Where df is the distance to the center of the fan (~ 42 cm)

Record this value in your lab book so it can be used in the Moment of Inertia experiment.

3. Now we are ready to measure fan torque: Mount the Handy Board on a platform and secure it with masking tape; balance it by hanging about 3 N on the opposite side. . A short program called ‘torque.c’ has been written to use the Handy Board to apply power to the fans and adjust the power level on one fan. Download the torque.c program into the Handy Board. Plug the tinned leads from one fan into the motor ports #0. For the first set of measurements, adjust fan #0 using the knob on the board for 30%, 50%, 70%, 85% and 100% power, and for each power level hang a weight at the distance required to rebalance the beam, recording the torque for each case. For the second set of measurements, fan #1 has its wiring extended about two feet with the solid wire, and plugged into port #1. It is powered up at the 50 % level. Once again set the fan #0 power to various levels, rebalance the beam and record the torque measured for each case. Notice that both positive and negative torque can be provided using the two fans.

-----------------------------------

/*torque.c                  tlg 10/99

This program allows the Handy Board to provide power to the fans to complete

the torque measuring experiment.  Port '0' has power set by the knob, and port '1'

is set to 50% power. */

 

void main ()

{

    motor(1,50);

    while (1)

       {

       printf("fan(0)= %d \n", knob()/2);

       sleep (0.3);    

       motor(0, knob()/2);

        }

 

}

 

 

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